Warehouse layout and slotting that cuts wasted steps
Most warehouses grow one rack and one aisle at a time, and the layout stops matching how orders actually flow. Pickers walk too far, fast movers sit in the back, and space runs out long before the building is full. We redesign your layout and slotting around your real order profile so every move counts.
Book a free assessmentWhat we look at
- Aisles, zones and pick faces, and how far a picker walks per order
- Where your fast, medium and slow movers live today, and where they should
- Storage density: rack heights, bin sizes and unused space
- Receiving and shipping flow, so goods move one way through the building
- Room to grow, so the next expansion fits the plan
Is this you?
Signs you need it
- Pickers cross the building for your best-selling items
- You're short on space, but the racks aren't full
- Receiving and shipping get in each other's way
- New products get put wherever there's an open spot
How it works
We walk your floor and pull your order history to see what really moves. Then we design a new layout and slotting plan, phased so you can make changes without stopping operations. We stay with your team while the changes go in and measure travel and pick rates before and after.
Common questions
What people ask us
Do we have to shut down to re-slot?
No. We phase the changes so you keep shipping while the moves happen.
Do you work with our existing racking?
Yes. We start with what you have and only recommend new equipment where it pays back.
Can the new slotting live in our WMS?
Yes. We can set it up in Fulfillt WMS or the system you already use.
Free assessment
Book a free assessment
Tell us about your workflow and volume. A consultant will identify quick wins and outline a phased plan, with no obligation.
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